In
this extremely competitive and recommend the environmental protection
concept era. The only sure way to improve the profit margin is to
maximize efficiency and minimize production waste, and simultaneously to
improve the product quality.
However,
all the automatic starch kitchens on the market can only make
Stein-Hall type carrier starch adhesives. For those corrugators who
appreciate the advantages of Non-Carrier starch adhesives and have been
using this type of the adhesives for years, an automated starch kitchen
is simply not an option. In addition, the human error and the
fluctuation in starch properties (e.g., from season, from lot to lot,
and from suppliers to suppliers) have resulted in making quality
adhesives one of the least robust steps of the production process. In
response to the need, we have developed a fully automated starch
kitchen.
Through the Auto Starch Kitchen, can reach the following goals for you :
1. Glue quality steadily
2. Raise the production speed of Corrugator, reduce and consume, raise the efficiency
3. Grasp the consumption of the material supplies accurately
4. Reduce the cost of manpower
5. Manage the production cost effectively
6. Computer auto control system
7. Auto feeding, weighting, cleaning and viscosity control
8. Could use waste water from Flexo Printing
Glue mixer machine maker here(more than 20years), our machine can making and sending the starch adhesive to your corrugated paperboard producing line full automatic.
(auto minimize the three major factors: curing temperature &pressure &time to affect the quality of glue; finish glue’s four indicators)
The advantages of automatic glue mixer(No-Carrier method) machine are:
1. No-Carrier method / Carrier method can be changed freely for the needs of high performance production..
2. Multi-group formula can be set, you can set different formulations according to different seasons and different environments.
3. Auto adjustment process can ensure the viscosity of the glue for varied raw materials.
4. Production line of glue mixer and glue feeding system unmanned, the whole process automatic control for improve production efficiency.
5. Main mix tank & addictive tanks & liquid delivery pipe are SS304 material,, beautiful and durable.
6. Electronic components are imported brands(such as SIEMENS PLC Controller and color view interface display ), ensure the system safe and reliable.
7. Key pump parts set the redundant function, ensure the system running smoothly without failure.
8. International advanced Siemens on-line viscosity tester.
9. Operating system can changed freely by manual / automatic , alarm system for starch material shortage, lye shortage , feeding fault, over temperature or system failures.
10. Man-machine screen with English/Chinese interface (or your language), the main controllers are the international well-known brands,
11. Weight control: 3pcs load cell for main mixing tank, 3pcs load cell for additional tank (borax, stabilizer, bridging agent).
12. Automatic statistical summary of the various raw materials into EXCEL documents, automatically count the amount of glue lines (optional), providing customers with remote printing table all the time, to facilitate cost control and production assessment (optional).
13. Provide remote monitoring and operation function that allows managers sitting in the office will be able to start and stop the device, to keep the operation of the device (optional).
For different clients needs, we have two different glue processing technology:
“Carrier method” is to make the matured glue and raw glue separately first, then mix them in are certain proportion. (raw and cooked starch method)
“No-Carrier method” is to add all starches in one time, then add some stabilizer and bridging agent to the glue in order to control the viscosity and gelatinization temperature.
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