3 Ply Corrugated cardboard production line
The complete corrugated cardboard production line of YIKE GROUP includes the following machines: hydraulic mill roll stand, pre-heater, splicer, single facer, bridge, duplex-preheater, and glue machine, double facer, thin blade slitter scorer, NC cutter and Stacker and ect.
The paper roll is fed to the mill roll stand. After heated and moisture ajusted by the pre-heater, core paper will go to the single facer, corrugated by roller, and gluing together with top paper to become single faced corrugating paper. Then conveyed through the over the bridge, re-heated by duplex preheater, after glued by gluing machine, jointed by the double facer. Then continuous corrugating board comes out.
After slitting and scoring by thin blade slitter scorer and transverse cutting by NC cuter machine, corrugated board with different sizes are produced. Finally, these different size corrugating board will be stacked, calculated and then sent out by the stacker.
Main technical parameters and requirements in production line
type：WJ100-1600-I type three layer corrugated paperboard production line:
The maximum production width of the corrugated cardboard：1600mm
Design speed：150m/min
Economic speed：80-120m/min
note：Production line speed test paper should meet the following requirements：（the surface temperature of the equipment is not less than 172℃）
Paper rating of not less than B grade Paper moisture content of about：11%±2%
top paper：100—250g/m2 core paper：100--250g/m2
corrugated paper：100—150g/m2
1.Flute-type combination：A 、C、 B、 E（as customers’ requirement）
2.Steam the necessary requirements：
amount of steam 1500—2000Kg/Hr the highest pressure：1.2Mpa
common pressure：0.8-1.1Mpa
6、power supply：380V 50Hz Three-phase four-wire system
7、equipment installed total power：about150KW
The actual power consumption：about 80KW(full speed)
8、equipment covers：about52m×12m×5m（Specific length of foundation Figure prevail）
9、Equipment out of paper orientation：According to the user to determine the transmission plant set left or right position
10、Equipment applicability，Available in A, B, C class domestic or imported paper Paper
Customer-owned section
1、steam heating system：proposal with 4000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline。
2、air compressed machine、air pipeline、glue conveying pipe。
3、power supply、wires connected to the operation panel and line pipe。
4、water sources、water pipelines、buckets and so on。
5、Water, electricity, gas flush mounting civil foundation。
6、Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material。
7、Oil equipment、lubricating oil、hydraulic oil、lubricating grease。
8、installation、commissioning of food, accommodation。And provide installers with the installation.
Name of machine：3 layer corrugated paperboard production line
|
specification |
Equipment name |
UNIT |
QTY |
Remark |
|
YV5B |
Hydraulic shaftless mill roll stand |
a |
3 |
Spindle ¢ 240mm, hyperbolic heavy rocker, expand chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.
|
|
|
Paper trolley |
a |
6 |
track length6000mm，trolley used 10mm plate welding。 |
|
RG-1-900 |
Top paper preheat cylinder |
a |
1 |
roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
|
RG-1-900 |
Top paper preheat cylinder |
a |
1 |
roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
|
SF-320E
|
Multi-cassette positive pressure single facer |
a |
1 |
Corrugated main roller ￠320mm，spraying tungsten carbide dealing.electric trailer 10 minutes quick replacement tile roll，energy efficient synchronous belt rotation，with maintenance-free airbag pressure，independent glue unit，PLC automatic control glue，HMI touch screen，Breaks automatic parking relief. |
|
MK |
Tile roll quickly change Module |
a |
1 |
Tile roll diameter: 320mm, tungsten carbide processing module section includes: ends of the axle housing, bearings, steam components, suction box, pneumatic components assembly. |
|
DY-C |
Electric hydraulic quickly change trolley |
a |
1 |
Large capacity battery, power walking, hydraulic lift, centralized control. |
|
RG-2-900 |
Triple preheater |
a |
1 |
roller ￠900mm，including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°. |
|
GM-20 |
glue machine |
a |
1 |
Glue roller diameter 269mm.Each independent frequency motor drive,PLC adjust glue gap and HMI. |
|
ZDF |
Conveyor bridge |
set |
1 |
200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension. |
|
SM-F |
Double facer |
set |
1 |
Rack 360 mm GB channel，Chrome hot plate 600 mm *14 pieces，The whole structure of the hot plate design.PLC automatic control press plate. Temperature display, frequency motor. |
|
NCBD |
NCBD thin blade slitter scorer |
a |
1 |
Tungsten alloy steel, five knives eight lines，zero-pressure line type. Schneider servo computer automatically discharge knife, suction outlet width automatically adjusted. |
|
NC-150 |
NC cutter helical knives |
a |
1 |
Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display. |
|
DM-LM |
computer gantry automatic stacking machine |
a |
1 |
Servo drive platform lifting, three section of frequency transport，automatic points stack discharge,Imported high-strength belt output, out paper side standard transport aircraft. |
|
ZJZ |
Glue station system |
set |
1 |
Customer-owned pipeline.glue device respectively carrier pot、main pot、storage pot、and send glue pump、back glue pump. |
|
QU |
Gas source system |
a |
1 |
Including 0.6m³gas tank 1 unit.Air pump、pipeline is prepared by the customers. |
|
ZQ |
Steam system |
set |
1 |
Including within equipment pipelines valve、traps、meter and steam elements，customer-supplied heat and piping. |
|
DQ |
Electrical control cabinet system |
set |
1 |
Electronic control system: the entire line of electromagnetic speed motor speed control mechanism. Cabinet surface electrostatic spray paint, wear beautiful. |
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